Fiber-To-The-Home Wire Manufacturing Line – Advanced Manufacturing System
Did you know that modern glass-fiber cable systems function at rates of up to 190 m/min? This incredible efficiency is made possible by advanced manufacturing solutions tailored to swift production.
These systems are built to handle multiple cabling forms, such as connection cables and compact buffered wires. Their efficient construction, commonly less than 26 m, makes them ideal for state-of-the-art factories.
Seamless coupling with automated manufacturing systems secures smooth performance. By means of MES/ERP connectivity, these compact fiber unit fabrication lines deliver unparalleled exactness and performance. This renders them the leading option for companies seeking to lead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Streamlined production systems are crucial for meeting the growing need for dependable links. Such mechanisms aim to manufacture high-quality glass-fiber cables that energize modern networks. Utilizing sophisticated techniques, they provide for exactness and rapidity in each phase of the production.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing fiber-to-the-home drop cables. They include bare fibers strengthened by iron or FRP materials, combined with shielding casings. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.
It works with multiple materials, such as PVC, LSZH, and PE polymers. This flexibility ensures it accommodates varied market demands. Furthermore, the 4-head fiber pay-off system provides exact tension management, maintaining stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are revolutionizing the way optical fibers are manufactured. Our advanced equipment merges exactness, performance, and modern advancements to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
At the heart of our system is a specialized 50mm extruder engineered for exact substance allocation. It secures steady standards across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Practical Applications for Our FTTH Cable Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions yields numerous benefits to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Efficient Power Usage | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| Optimal Operator Work Level | Enhanced operator comfort |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.